We use the technology for turning bars, of various types: steel, stainless steel, aluminium, ABS, tekaform, hostaform, diameters from 2.00 mm to 22.0 mm. The machining is carried out with the interception on both sides of the turned element, simultaneously in three axes. We make axial turning of final diameters, cones and grooves, drilling holes with metric or inch internal thread. It is possible to stop the spindle and perform non-axial machining: milling, drilling, threading.
We perform automatic turning by means of the TSUGAMI machine model BN 20 E-III, equipped with a CNC controller from Fanuc 18i TB.
The machine has a 3000 mm long magazine / bar feeder and the appropriate feeding, stabilizing and capturing bushes, which ensures continuity of machining without the operator’s participation, in automatic mode. Two machining heads, with several tool sockets each, allow for the attachment of several high-end processing tools at the same time.
We manufacture high quality products, with an accuracy of several microns and different classes of surface finish. Production is carried out in a much shorter cycle than production carried out with the use of conventional technologies, it is performed for large and medium series.
Specifications
| max. tool speed | up to 10.000 rpm |
| min. ending length of the product | 5 mm |
| max. ending length of the product | 73 mm |
We accept various formats of source files of the products ordered by the customer and we also develop lathe control programs based on 2D documentation.
Examples of solutions
Audio amplifier knob
Made of aluminium rod with large diameter using: cutting, automatic turning and milling. Protective coatings used: anodizing and powder coating. Through the use of a film protecting the side surface of the knob before painting, a specific visual effect of the part intended for controlling a professional electronic device was obtained.
Nozzle of 3D printer head
A key element of any 3D printer, working in extreme temperature conditions, used to form a thread of plastic in the process of printing. Made of brass in automatic turning technology, using high-quality cutting tools.
Turned parts and subassemblies in which they are used
Made of various class, shapes and diameters of rods as in automatic or conventional turning technology. Suitable surface coatings are used: nickel plating, anodizing, tin plating and galvanizing. The example presents the use of turned elements for the construction of electromagnets and a set of retractors for which accuracy of up to a hundredth part of a millimetre as well as and high quality and durability (class) of the surface are required.
