We apply varnish coatings on steel, hot-dip galvanized and aluminium materials. We have modern Wagner powder coating application. To meet the expectations of the customer, we use the highest quality powder paints produced by world leaders. We have all the necessary machines and tools needed for professional powder coating.
We have machines and devices that enable painting small and large elements. All painted parts are subjected to chemical surface preparation. Depending on the client’s requirements, we can protect unpainted places. We use various types of conical and cylindrical plugs. We can prepare masking labels made out of polyester in different shapes and sizes using the plotter.
We place great emphasis on the quality of services. We provide services in the selection of paints and their texture. We use smart technological solutions.
In the first stage of the process, we ensure that painted surfaces are free of grease, dust, oils, rust or other impurities. Boiling of parts for painting is done on a semi-automatic bathtub line, which includes:
- a station for manually loading parts into baskets,
- process bath for degreasing and phosphatizing,
- baths for rinsing with clean water,
- drying in a single-chamber bathtub dryer SW-1 / parts in a basket,
- transport system over the bathtubs / suspended transport controlled manually.
The parts that have been prepared for painting are transferred in production to the booth paint chamber, in which the electrostatic application of the powder paint layer is carried out. The entire process takes place using the Wagner application. The application has programmed work programs depending on the type of element.
The paint chamber has the latest technical solutions. The whole interior of the chamber is made of “mirror” sheet, which provides a very high level of lighting necessary for the comfortable work of the painter. Working chamber dimensions are (L. x D. x H) 4.0 x 1.5 x 2.30 m.
Then we perform the proper hardening of the powder paint, which is decisive for the mechanical properties of the finished coating. The hot air in the device circulates in a closed circuit.
We strictly observe the curing temperatures of paints. The manufacturer of paints on the packaging gives the temperature and time of curing. Dimension of the working chamber of the “firing” furnace are (L. x D. x H.) 3.14 x 1.2 x 2.2 m.
Examples of solutions
Side covers of the rack casing
Made of steel sheet with electrolytic coating, 1 mm thick using the technology of: mechanical punching, masking of specific surfaces before powder coating, powder coating, screen printing and assembly of connection elements of the lock. These components are used to tightly seal the rack casing, but above all they are elements of the electrical circuit of the mass course and fulfil the shielding functions. Painted with powder paint of a specific class are also a protection against the impact of other external factors or unauthorized persons. The presented fragment shows the final effect of protecting a given surface of the cover from powder coating by sticking the exact shape cut out of the foil resistant to chemical processes to the degreased surface of the cover as well as the effect of fixing a special PEM that serves as of the lock in the device.
Side covers of the rack casing
Made of steel sheet with electrolytic coating, 1 mm thick using the technology of: mechanical punching, masking of specific surfaces before powder coating, powder coating, screen printing and assembly of connection elements of the lock. These components are used to tightly seal the rack casing, but above all they are elements of the electrical circuit of the mass course and fulfil the shielding functions. Painted with powder paint of a specific class are also a protection against the impact of other external factors or unauthorized persons.
Wide rack housing
Made of metal subassemblies, made of electrolytically coated sheet steel, with different thicknesses, then combined by plasma welding and pressure welding processes. The components were made using the following technologies: laser punching, multi-operational edge bending, fastening of connection elements on the press and masking of some surfaces before powder coating. The next two operations were powder painting and screen printing.
Cover of the power supply device
Made of aluminium sheet, with the use of laser cutting technology and pressing of appropriate PEM’s (pins and threaded sleeves), it guarantees a reliable fastening of PCB’s and electronic modules. The use of an appropriate masking method before the powder coating operation allows for the effective independent mass circuit or shielding of power systems.
Cover of the power supply device
Made of aluminium sheet, with the use of laser cutting technology and pressing of appropriate PEM’s (pins and threaded sleeves), it guarantees a reliable fastening of PCB’s and electronic modules. The use of an appropriate masking method before the powder coating operation allows for the effective independent mass circuit or shielding of power systems. The fragment of the component presents the possibilities of effective implementation of an independent mass circuit or shielding power systems by means of proper masking of connecting elements prior to the powder coating process.
Parts of the wa-wa music device
The parts of a specific musical device, operated by a guitarist with feet, were made of high quality mechanical materials, using the technology of automatic punching, edge bending, pressure welding, welding and appropriate bench work. The external paint coating is made in powder coating technology and the inscriptions were made using pad printing and screen printing technologies. High quality materials were used to ensure high quality during quite extreme exploitation.
Metal casings for musical devices
Casing parts made of steel sheets with a zinc or electrolytic zinc coating, using the technology of sheet metal forming: mechanical punching or laser cutting, bending on press brakes, pressing of PEM’s. The external paint coating is made in powder coating technology and the inscriptions were made using pad printing and screen printing technologies. High quality materials were used to ensure high quality during quite extreme exploitation.
